Combining Postural Sway Parameters and Machine Learning to Assess Biomechanical Risk Associated with Load-Lifting Activities

Background/Objectives: Long-term work-related musculoskeletal disorders are predominantly influenced by factors such as the duration, intensity, and repetitive nature of load lifting. Although traditional ergonomic assessment tools can be effective, they are often challenging and complex to apply due to the absence of a streamlined, standardized framework. Recently, integrating wearable sensors with artificial intelligence has emerged as a promising approach to effectively monitor and mitigate biomechanical risks. This study aimed to evaluate the potential of machine learning models, trained on postural sway metrics derived from an inertial measurement unit (IMU) placed at the lumbar region, to classify risk levels associated with load lifting based on the Revised NIOSH Lifting Equation. Methods: To compute postural sway parameters, the IMU captured acceleration data in both anteroposterior and mediolateral directions, aligning closely with the body’s center of mass. Eight participants undertook two scenarios, each involving twenty consecutive lifting tasks. Eight machine learning classifiers were tested utilizing two validation strategies, with the Gradient Boost Tree algorithm achieving the highest accuracy and an Area under the ROC Curve of 91.2% and 94.5%, respectively. Additionally, feature importance analysis was conducted to identify the most influential sway parameters and directions. Results: The results indicate that the combination of sway metrics and the Gradient Boost model offers a feasible approach for predicting biomechanical risks in load lifting. Conclusions: Further studies with a broader participant pool and varied lifting conditions could enhance the applicability of this method in occupational ergonomics.