Flow Field Characteristics and Flotation Efficacy in a Pulse Jet Flotation Machine: A Comprehensive Investigation

The design and optimization of flotation machines hold significant importance in enhancing the industrial-grade coal beneficiation process. In this research, the flow field characteristics and flotation performance of a novel pulse jet flotation machine (PJFM) were investigated. The results showed that a PJFM equipped with an innovative pulse cavity can improve the mineralization efficiency of coal due to the coupling of multiple jet shapes. The aeration performance of this PJFM also exceeds the usual desired targets of coal flotation machines, which are characterized by an aeration uniformity coefficient higher than 70% and dominant bubbles of 100~200 μm and 200~300 μm, including a small amount of −100 μm bubbles. The cavitation of the pulse jet achieved the modification of the coal particle surface, and subsequently, the electric potential of the coal largely decreased in absolute value, and the floatability of the coal significantly improved. The concentrate yield of step release flotation increased by 12.42%, while the ash content was only 0.45% higher. Furthermore, in the early stage of flotation, the flotation rate of 0~0.074 mm coal slurry is the fastest and is preferentially floated; in the later stage, the flotation of 0.25–0.5 mm particles dominates. The PJFM demonstrates enhanced particle size selectivity and superior performance in selective flotation.