In-Situ Hydrogen Charging Effect on the Fracture Behaviour of 42CrMo4 Steel Submitted to Various Quenched and Tempering Heat Treatments

Research into safer, durable steels to be used in hydrogen-rich environments has been gaining importance in recent years. In this work, 42CrMo4 steel was subjected to quenched and tempered heat treatments using different temperature and time durations, in order to obtain different tempered martensite microstructures. Tensile tests on smooth and notched specimens were then performed in the air as well as with in situ electrochemical hydrogen charging using two different hydrogenated conditions. The harmful effects of hydrogen are more evident in tensile tests performed on notched specimens. The harder (stronger) the steel, the more hydrogen embrittlement occurs. As the steel’s internal local hydrogen concentration rises, its strength must be gradually reduced in order to choose the best steel. The observed embrittlement differences are explained by modifications in the operative failure micromechanisms. These change from ductile (microvoid coalescence) in the absence of hydrogen, or under low hydrogen levels in the case of the softest steels, to brittle (cleavage or even intergranular fracture) under the most severe conditions.